I specialize in battery pack design and development for electric vehicles (EVs), home energy storage, solar energy systems, and energy storage systems (ESS). With years of experience, I have designed fixed, swappable, modular, and rack system battery packs, optimizing for discharge rate, range, weight, thermal management, and structural integrity.
Battery Pack Design Process:
Define Requirements:
- EV Batteries: Range, weight, speed, discharge rate (C rating), space constraints.
- Energy Storage: Application, total load (W), inverter capacity, backup time, LFP vs. NMC, cylindrical vs. prismatic cells.
Engineering & Development:
- Battery pack configuration & calculations
- Concept & detailed CAD design
- Thermal analysis (steady-state, transient, CFD simulations)
- Structural analysis (FEA, drop test simulations)
- Manufacturing drawings & prototype support
I ensure a high-performance, safe, and efficient battery pack tailored to your needs. Lets discuss your project today!