I am currently working in automobile company as a Manager in production engineering . I am comfortable in PLC , HMI programming and bar code application with Omron PLC.
- Installation & commissioning of Project.
- Summit Budget.
- Document Preparing with CFT member Like Control Plan, FMEA, PCS, MCS, Jig Fixture validation, Preventive Maintenance plan etc.
- Low cost Automation, Improvement & Kaizen.
- Selection of Material for new project as per requirement like Machine, Pneumatic items and Electrical items.
- Selection of PLC / HMI / Sensors / Servo / Stepper / ITV According to Requirements
- Improve manual process to Low Cost automation.
- In house develop SPM machine for new project or Improvement.
- PLC & HMI Programming with Analog and Digital like ITV, Ultrasonic Sensor, Laser Sensor, LVDT, Load Cell, Position Transmitter , Servo Motor, Stepper Motor, Actuator, Ac & Dc Drive.
- Why Why Analyses.
- Make MTTR & MTBF.
- Man Power Handling.
- Production Engineering / Process Engineering / PE / Manufacturing Engineering.
- Automation Team Leader
- To set up assembly lines for new developed products with single component flow concept.
- Monitor & Maintain the cycle time of each station as per Customer Requirement (Tact time).
- To ensure improvement in product, process (like kaizen, Pokayoke, Low Cost Automation) personal on cost effectiveness, better outputs & best quality.
- To prepare the control plant for assembly line set up.
- To prepare the work standard, machine check sheet, process check sheet for each station.
- To decide the concept of Jigs, Fixtures & other Tool.
- To Check & ensure all preventive maintenance must be done on time.
- To monitor monthly breakdown data, coupler frequency data, punch life schedule data in assy. line.
- To Handle Pneumatic & Electrical breakdown SPM machine.
- Handling quality improvement by implementing process control.
- Providing support in problem & defect analysis in materials & production quality related issues.
- Performing activities to improve 5S on Shop Floor.
- Designing of Electrical panel & Pneumatic panel.
- To plan & prepare BOM for Special Purpose Machine manufacturing.
- To make I/O Listing & sequence of Riveting Machine & Special Purpose Machine.